Custom Aluminum Chassis

aluminium chassis is a metal product made primarily from aluminum sheets through processes such as cutting, bending, and welding. aluminium chassis has excellent properties 

       such as :

• Light weight: aluminium bracket weighs much less than steel sheets of the same thickness, reducing structural weight and lowering transportation costs.

• High strength: Aluminum alloys can be significantly strengthened through heat treatment to meet various structural strength requirements.

• Good corrosion resistance: The oxide film formed on the surface of aluminum has excellent corrosion resistance, eliminating the need for special protection.

• Good ductility: Aluminum  sheet is easy to cut, bend, weld, and process into various shapes.

• Good thermal conductivity: Aluminum has excellent thermal conductivity and is often used in components that require rapid heat dissipation, such as heat sinks.

Custom Aluminum Chassis: Built Tough, Built Your Way

Need a chassis that’s strong, reliable, and fits your exact needs? The Custom Aluminum Chassis from Foxsen is here to deliver. This isn’t some off-the-shelf frame—it’s a tailor-made solution crafted with premium aluminum alloys and top-notch sheet metal skills. Whether you’re housing electronics, machinery, or something else entirely, this chassis has you covered.

What’s the Custom Aluminum Chassis?

The Custom Aluminum Chassis is a lightweight, durable frame designed to support and protect your equipment. Made from high-grade aluminum alloy and shaped with precision sheet metal techniques—like milling, drilling, and turning—it’s built to your specs. It’s tough enough for industrial use but light enough to keep things practical.

Why It’s a Great Choice

Here’s what sets the Custom Aluminum Chassis apart, starting with the materials we use at Foxsen:

• Top-Grade Materials:
  We pick aluminum alloys with a density of just 2.7g/cm³—super light compared to iron, but plenty strong when alloyed into hard or rust-proof versions. With a melting point of 660°C and a boiling point of 2327°C, it’s ready for tough conditions. Plus, aluminum naturally forms an oxide film in humid air to stop corrosion in its tracks—think aircraft or automotive-grade quality.

• Precision Sheet Metal Craftsmanship:
  Our sheet metal process is all about getting it right. We tweak cutting speeds, feed rates, and depths to make sure every chassis is spot-on. Cooling liquids with low evaporation temps and solid lubrication keep the aluminum from overheating, so it stays solid and precise.

• Heavy-Duty Surface Treatments:
  We offer options to make it even tougher:

• Anodizing: Adds an oxide layer that handles 1500°C heat—way more than pure aluminum’s 660°C. It’s also an insulator with a resistivity of 10^9 Ω/cm² and a breakdown voltage of 25V per 1μm.

• Sandblasting: Roughens the surface for extra durability and coating hold.

• Brushing: Gives it a clean, rugged look that lasts.

• CNC Accuracy:
  Our high-precision CNC systems ensure every Custom Aluminum Chassis comes out exactly as planned—fast, consistent, and mistake-free.

Your Questions, Answered with Facts

Wondering if this chassis fits the bill? Here’s what you might ask, with straight answers backed by real data:

• Is it strong enough?
  You bet. The 2.7g/cm³ alloy is light but tough, and the anodized layer takes 1500°C without flinching—built for the long haul.

• Will it rust?
  Nope. Aluminum’s natural oxide film fights corrosion, and anodizing makes it even better—perfect for wet or rough settings.

• Can it handle heat?
  Absolutely. The oxide layer’s low thermal conductivity keeps it stable up to 1500°C, no sweat.

• Safe for electronics?
  Yes. With a resistivity of 10^9 Ω/cm², the anodized finish keeps electrical noise out.

• Can I customize it?
  Definitely. Pick your finish—brushed, sandblasted, or colored anodizing—and we’ll adjust sizes or features to match.

Why Stick with Foxsen?

At Foxsen, we’ve got years of sheet metal experience under our belt, and the Custom Aluminum Chassis shows it. From its lightweight 2.7g/cm³ alloy to its 1500°C-ready anodized surface, this chassis is all about giving you a reliable, custom-fit solution. It’s practical, built to last, and made just for you.

In short:

• Rock-Solid: Premium materials and finishes that hold up.

• Dead-On Precision: Expert sheet metal work and CNC tech.

• Your Design: Fully customizable for any job.

The Custom Aluminum Chassis is the real deal for anyone who needs equipment support they can trust. Hit up Foxsen today and let our sheet metal expertise work for you!

• Our custom aluminum chassis are crafted from high-quality 6061 aluminum and precision laser welded for unmatched durability and aesthetics.Whether you need laser welding 6061 aluminum for electronic devices, industrial equipment frames, or tailored solutions, we've got you covered.

• Custom Fabrication: Our aluminum chassis are tailored to your unique design and requirements.

• Precision Laser Welding: Advanced laser welding technology ensures strong, aesthetically pleasing welds and enhanced product strength.

• 6061 Aluminum: Utilizing 6061 aluminum, widely used in aerospace applications, our chassis offer a lightweight, high-strength, and corrosion-resistant solution.

• Wide Applications: Our aluminum chassis are widely used in industrial equipment, electronics, automotive modifications, and more.

• Advantages: Aluminum chassis offer excellent heat dissipation, reduced equipment weight, and enhanced product aesthetics.

• Process Flow: Laser cuting,CNC  cuting,CNC  bending,Stamping,Fitter (nailing/tapping),welding,polishing,Powder Coating,Silk screen,QC Inspection,Packaging/assembly,Shipment

• Design and Development: Design products and molds according to customer needs.

• Precision Cutting: Advanced CNC cutting technology ensures precise dimensions and a beautiful appearance.

• Surface Treatment:Electroplating color zinc, powder coating, polishing, electroplating

• Quality Inspection: strong QC team to ensure 100% inspection before shipment.

Strictly inspect the quality of the finished goods, including visual inspection, dimensional measurement, strength testing, etc. Ensure that aluminium chassis meets design requirements and customer needs.

Q: Are you a trading company or manufacturer?

A: We are the manufacturer.Our advanced equipment ensures that every cut is accurate and consistent.

Q: What do you need to provide a quote?

A: Please kindly send us the drawing or the sample of your product. Details below should be included,

A. Materials B. Surface Finish C. Tolerance D. Quantity

Q: How does the payment process work?

A: Payment terms are flexible for us in accordance with specific conditions. Generally we advise 30%TT deposit, balance before shipment.

Q: How do I know about the delivery?

A: Tracking number will be provided to you once we get it from shipping agent. Also we will keep updating the latest shipping information for you.

Q: Is it possible to know how my products are going without visiting your company? 

A: We will provide a detailed production schedule and send weekly reports with digital pictures and videos showing machining progress.