Rack Enclosure
Our rack enclosure constructed with steel sheet,and finished with a black powder coat, our portable rack mount enclosure is flat-packed for easy storage. The metal frame top also supports monitors, printers, and other equipment. The sides are casted with louvers to improve cooling. Optional heavy duty handles on the side, front, and rear covers. All necessary tools and hardware are included for assembly. Our server racks are quick and easy to assemble.
Item Description | Rack Enclosure |
Material | Carbon steel,Stainless steel,Galvanized steel sheet,Aluminum alloy,Cold-rolled steel sheet |
Processing Technology | Laser cutting, bending, riveting,Power coating, silk screen,QC Inspection, Packaging/assembly, Shipment |
Surface Treatment | Anodization,Mirror Polishing,Phosphating,Black Oxide Coating,Hot-dip Galvanizing,Sandblasting,Electroplating,Powder Coating,Spray Painting Electrophoretic Paint,Passivation |
Unit Price | According to customer drawings |
Remark | Accept customization |
Why Our Rack Enclosures Deliver: It’s All About Smart Design and Rock-Solid Sheet Metal
We're firm believers that a truly reliable Rack Enclosure doesn't happen by accident. It starts with two things: choosing the right grade of sheet metal and having the skilled hands and machinery to shape it with exacting precision. Your IT hardware is a significant investment; it deserves a home built with this level of thought and care.
The Right Foundation – Premium Sheet Metal, Chosen for the Job:
The Workhorse: Cold-Rolled Steel: For the frame and key structural parts of most of our Rack Enclosures, we typically reach for high-quality cold-rolled steel. You'll often see us using thicknesses in the range of 1.5mm to 2.0mm for the main vertical uprights and support members. Why? Because this thickness gives us that sweet spot of excellent load-bearing capacity without unnecessary bulk. For components like side panels or non-structural doors, 1.0mm to 1.2mm steel often provides the perfect balance of strength and manageability.
Specialized Options – Stainless Steel & Aluminum: While less common for standard server Rack Enclosures, there are times when specific environments (think corrosive atmospheres or high-end aesthetic needs) call for stainless steel. And if weight is a serious concern, aluminum is a viable, lighter alternative. Our deep experience in fabricating these materials for custom projects, like using nitrogen-assisted laser cutting for those perfectly clean, oxide-free edges on stainless steel, directly translates here.
Precision Fabrication – Because Fit and Function are Everything:When you're dealing with standardized rack-mount equipment, the "standard" part is non-negotiable. This is where our sheet metal expertise truly comes into play:
Accuracy Where It Counts – Equipment Mounting: Our Rack Enclosures are built in strict compliance with EIA-310 standards for 19-inch gear. What that means for you is that the vertical mounting rails, with their precisely punched square holes (or tapped, if that’s your spec – we cater to both!), will line up perfectly with your servers, switches, and patch panels. We keep a close eye on tolerances here; bending accuracy on crucial structural components is generally maintained within 0.3mm to 0.5mm. This ensures the whole frame is square, true, and free of twist, making your installations smoother.
Engineered for Heavy Lifting and a Long Life: The structural design of our Rack Enclosure frames is paramount. We use robust construction methods, often fully welded frames or heavily bolted designs, to ensure they can handle serious weight. For example, a standard 42U Rack Enclosure from us can be confidently rated for static loads ranging from 800kg up to 1200kg, and even 1500kg for some of our heavy-duty designs, depending on the specific steel thickness and engineering.
Designed for Real-World IT Operations: We think about the little things that make a big difference: ample and well-placed cable management passthroughs, solid grounding points, and options like perforated doors that can offer up to an impressive 81% open area for airflow. Our sheet metal fabrication processes mean clean, smooth edges (no snagged cables or scraped knuckles) and a finish that’s tough enough for the daily grind of an active IT space.
Let's Talk Specifics: Your Likely Questions About Our Rack Enclosures Answered
If you're in the market for a Rack Enclosure, you've probably got some very practical questions. Here’s how we address some of the most common ones, backed by our actual manufacturing standards:
Q1: "Just how precise are those mounting rails and the hole spacing? I can't afford to struggle with equipment installation."
A: You bet. This is non-negotiable for us. Our Rack Enclosures are manufactured in strict accordance with the EIA-310-D/E standards. That means the horizontal spacing for your 19-inch gear is exact, and the vertical U-spacing (each U is 1.75 inches or 44.45mm) is consistently maintained with accurately punched square or tapped holes. The tolerance on these critical mounting dimensions is extremely tight, so your equipment will slide in and secure just as it should.
Q2: "What kind of weight can these things actually handle? I've got some seriously heavy servers and big UPS units."
A: "Built like a tank" is the idea! Depending on the specific model – taking into account factors like the sheet metal thickness of the uprights (often 1.5mm to 2.0mm) and the overall frame engineering – a typical 42U Rack Enclosure will comfortably handle static loads anywhere from 800kg up to 1500kg. We achieve this through smart design, strategic reinforcements, and top-notch welding or bolting of the frame.
Q3: "Cooling is a big deal for me. How do your Rack Enclosures help with airflow and ventilation?"
A: Absolutely vital, especially with today's power-hungry hardware. Effective thermal management is a core part of our Rack Enclosure design. We offer various door styles, including highly perforated front and rear doors that can provide an open area of up to 81% – that's a lot of airflow! We can also integrate fan trays (at the top, for instance) and ensure there are clear pathways for air to move. The precision sheet metal cutouts for fans and vents are specifically designed to maximize airflow without weakening the structure.
Q4: "What’s the finish like on these Rack Enclosures? They need to be durable but also look professional in our server room."
A: More than just a pretty face! Our standard finish for Rack Enclosures is a tough, electrostatically applied powder coat. This isn't just for aesthetics; it provides excellent resistance to scratches, scuffs, and day-to-day wear and tear. Before that powder coat goes on, the sheet metal components go through a critical pre-treatment process. This typically involves degreasing, thorough rinsing, and then a phosphate conversion coating (often iron or zinc phosphate). This meticulous preparation ensures the powder coat sticks like glue and contributes to a long, corrosion-resistant service life. For context, they'll comfortably pass salt spray tests of 48-72 hours for typical indoor environments.
Q5: "Cable management can be a nightmare. What features do your Rack Enclosures have to help keep things tidy?"
A: Ah, the bane of many an IT pro's existence! We get it. Our Rack Enclosures are designed with this in mind. You'll typically find multiple cable entry points at the top and bottom, often fitted with brush strips to keep dust out and maintain airflow integrity. Internally, we can incorporate features like vertical cable management channels, dedicated PDU mounting brackets that don't block airflow, and plenty of strategically placed tie-down points. The beauty of sheet metal fabrication is that we can also create custom cutouts and specific mounting provisions if your cable routing needs are particularly complex.
The Bottom Line: A Rack Enclosure You Can Build Your Business On
When you choose one of our Rack Enclosures, you're not just buying a frame; you're investing in a solution built from a deep understanding of what IT infrastructure really needs, coupled with real expertise in precision sheet metal fabrication. From carefully selecting robust steel to ensuring the accuracy of every bend, punch, and weld, we build our Rack Enclosures to provide the unwavering stability, security, and organization your critical equipment deserves. Let us provide the rock-solid foundation for your IT deployment.
Rack Enclosure Manufacturing Capabilities
Our rack enclosure also is capable of being wall mounted.When the rack is mounted to studs on all four keyholes, it will have a weight capacity of up to 400 lbs depending on the choice of height. Small equipment can be mounted vertically on the wall while full sized servers will need to be mounted horizontally
Qualification Certificate &Finished product inspection
Strictly inspect the quality of the finished goods, including visual inspection, dimensional measurement, strength testing, etc. Ensure that Metal Frame meets design requirements and customer needs.
Packaging&Shipping
FAQ
Q: Are you a trading company or manufacturer?
A: We are the manufacturer.Our advanced equipment ensures that every cut is accurate and consistent.
Q: What do you need to provide a quote?
A: Please kindly send us the drawing or the sample of your product. Details below should be included,
A. Materials B. Surface Finish C. Tolerance D. Quantity
Q: How does the payment process work?
A: Payment terms are flexible for us in accordance with specific conditions. Generally we advise 30%TT deposit, balance before shipment.
Q: How do I know about the delivery?
A: Tracking number will be provided to you once we get it from shipping agent. Also we will keep updating the latest shipping information for you.
Q: Is it possible to know how my products are going without visiting your company?
A: We will provide a detailed production schedule and send weekly reports with digital pictures and videos showing machining progress.
Some excellent articles:
What is a Sheet Metal Enclosure?
https://www.sheetmetalparts.net/newsinfo-what-is-a-sheet-metal-enclosure.html
What Is Metal Sheeting Used For?
https://www.sheetmetalparts.net/newsinfo-what-is-metal-sheeting-used-for.html
Why Is It Called Sheet Metal?
https://www.sheetmetalparts.net/newsinfo-why-is-it-called-sheet-metal.html
What is sheet metal design?
https://www.sheetmetalparts.net/newsinfo-what-is-sheet-metal-design.html
How to Design a Sheet Metal Cabinet?
https://www.sheetmetalparts.net/newsinfo-how-to-design-a-sheet-metal-cabinet.html
Rich experience:Over 16+ years experience in sheet metal fabration products
FOXSEN Strong QC team to ensure 100% inspection before shipment.
Our services include design, prototyping, tooling, and finishing, providing a one-stop solution for your sheet metal fabration parts needs.
Professional sheet metal production management MES ensure on-time delivery of products.
We have professinal experienced team of technicians and excellent processing equipment
Automation equipment and Softing tooling reduce production costs improve product cost-effectiveness