Customized Aluminum Busbar

Aluminium busbars and 6101 Aluminum bus bar can be a cost-effective alternative to copper, if suitable for your project. We can source on your behalf and we are able to manufacture bespoke products faster and more efficiently than our competitors.Our professional team can provide technical support for your aluminium busbar & 6101 Aluminum bus bar, providing industry-leading advice every step of the way.

Customized Aluminum Busbar: Power Tailored to Your Specs

Need a power solution that’s built just for you? The Customized Aluminum Busbar from Foxsen is all about flexibility and performance. This isn’t an off-the-shelf bar—it’s a precision-made conductor, shaped from high-quality aluminum to fit your exact needs. Whether you’re wiring up a factory, a custom rig, or a heavy-duty system, our sheet metal expertise ensures it’s tough, reliable, and ready to roll.

What’s a Customized Aluminum Busbar?

The Customized Aluminum Busbar is a flat, solid conductor crafted from high-purity aluminum, designed to carry electricity wherever you need it. What makes it special? We tailor it—size, shape, holes, you name it—to match your setup perfectly. Using advanced sheet metal techniques, we build a casing that’s as strong as it is precise, making it a cinch to install and a powerhouse on the job.

Why It’s a Game-Changer

Here’s what makes our Customized Aluminum Busbar stand out, starting with the materials we put into it:

• Premium Aluminum:
  We use aluminum with a purity of at least 99.50%, straight from electrical-grade standards. That means top-tier conductivity—your power moves with next to no loss. At just 2.7g/cm³ (versus copper’s 8.96g/cm³), it’s light on your structure and your wallet, without cutting corners on strength.

• Custom Fit:
  This isn’t one-size-fits-all. Need a specific length or hole pattern? We’ve got it handled. Our sheet metal work shapes every Customized Aluminum Busbar to slot into your system like it was born there.

• Tough as Nails:
  Aluminum’s natural oxide layer fights corrosion, and with optional anodizing, it can take 1500°C heat. It’s built to last, even in gritty, high-stress spots.

• Rock-Solid Build:
  We use automated riveting for the sheet metal shell—no wobbly bolts here. It’s a tight, consistent finish that keeps your busbar steady and safe, no matter the load.

Your Questions, Answered with Hard Numbers

Wondering if this busbar’s up to the task? Here’s what you might ask, with answers straight from the data:

• Is it strong?
  You bet. Alloyed aluminum hits 310 MPa tensile strength—it won’t bend or snap under pressure.

• Will it rust?
  Nope. That oxide layer, plus anodizing if you want it, keeps corrosion out, even in damp or dirty conditions.

• How’s it compare to copper?
  Lighter (2.7g/cm³ vs. 8.96g/cm³) and cheaper, with 61% of copper’s conductivity—plenty for most setups.

• Can it handle big power?
  Sure can. Rated up to 4000A depending on your design, it’s got the muscle for heavy loads.

• Is it easy to set up?
  Yep. Pre-punched holes and exact spacing make installing the Customized Aluminum Busbar a no-brainer.

Why Foxsen Delivers

At Foxsen, we pair sheet metal skills with the best materials to craft Customized Aluminum Busbars that fit like a glove. With 99.50% pure aluminum, a lightweight 2.7g/cm³ frame, and the flexibility to tweak every detail, you’re getting efficiency, durability, and value rolled into one.

Here’s the short version:

• Made for You: Custom-built to your specs.

• Smart Design: Light, conductive, and budget-friendly.

• Built Tough: Precision and strength that last.

The Customized Aluminum Busbar is your ticket to power distribution done your way. Hit up Foxsen today and let’s get started on yours!

We offer a wide range of aluminium in various shapes and sizes including rectangular, round and flat bars.Aluminium busbars are a popular and cost-effective solution for distributing and transmitting electrical power in various industrial and commercial applications, including power distribution systems, electrical panels and switchgear.

• Alongside standard products, bespoke solutions for dedicated applications within the scope of our manufacturing range can often be made on short lead times.

• Process Flow: Raw Material Selection,Melting and Casting,Rolling and Extrusion,Cutting,Drilling and Tapping,Bending,Welding,Surface Treatment,Quality Control,Assembly and Packaging

Dimensional Inspection: Verifying that the busbars meet specified dimensions and tolerances.Electrical Conductivity Testing: Ensuring that the busbars have the required conductivity.

Mechanical Strength Testing: Checking for strength and durability.

Q: Are you a trading company or manufacturer?

A: We are the manufacturer.Our advanced equipment ensures that every cut is accurate and consistent.

Q: What do you need to provide a quote?

A: Please kindly send us the drawing or the sample of your product. Details below should be included,

A. Materials B. Surface Finish C. Tolerance D. Quantity

Q: How does the payment process work?

A: Payment terms are flexible for us in accordance with specific conditions. Generally we advise 30%TT deposit, balance before shipment.

Q: How do I know about the delivery?

A: Tracking number will be provided to you once we get it from shipping agent. Also we will keep updating the latest shipping information for you.

Q: Is it possible to know how my products are going without visiting your company? 

A: We will provide a detailed production schedule and send weekly reports with digital pictures and videos showing machining progress.