Excellent Industrial Aluminum Bus Bars Design and Manufacturing
FOXSEN is an excellent aluminum bus bar manufacturers and a leader in the design and manufacture of fabricated bus bar aluminium and aluminum bus bar systems for high current secondary AC and DC applications
Item Description | Industrial Aluminum Bus Bars |
Aluminum Grades | Structural Grade: 6061 Structural Grade: 5052 Electrical Grade: 1100 Electrical Grade: 1350 Electrical Grade: 6101 Electrical Grade: 6063 |
Processing Technology | Raw Material Selection,Melting and Casting,Rolling and Extrusion,Cutting,Drilling and Tapping,Bending,Welding,Surface Treatment,Quality Control,Assembly and Packaging |
Surface Treatment | Plating Options: Silver, Tin, Insulation Options:Heat Shrink ,Powder Coat |
Unit Price | According to customer drawings |
Remark | Accept customization |
Need a sturdy, efficient way to handle power distribution in your industrial setup? The Industrial Aluminum Bus Bars from Foxsen are built to deliver. These aren’t just any conductors—they’re flat, rugged bars made from high-quality aluminum, designed to carry heavy currents in places like factories, plants, or warehouses. Paired with our expert sheet metal craftsmanship for their casing, they’re tough, practical, and ready for the long haul.
Simply put, Industrial Aluminum Bus Bars are solid, rectangular bars crafted from high-purity aluminum, used to move electricity across industrial systems. We shape their protective shells with top-notch sheet metal techniques, making them durable and easy to install. They’re all about getting power where it’s needed, no nonsense attached.
Here’s what sets our Industrial Aluminum Bus Bars apart, starting with the materials we swear by:
Top-Grade Aluminum:
We use aluminum with a purity of at least 99.50%, meeting strict electrical standards. That high purity keeps conductivity strong—your power flows with minimal waste. At just 2.7g/cm³ (compared to copper’s 8.96g/cm³), it’s lightweight and cost-effective, perfect for big setups without breaking the bank.
Solid Sheet Metal Casing:
Our sheet metal work is the real deal. We assemble the shell with automated riveting—no loose bolts to rattle free over time. It’s a tight, uniform build that holds up under vibration and keeps things safe.
Built to Last:
Aluminum’s natural oxide layer fights corrosion, and we can amp it up with anodizing that handles 1500°C. That means these bus bars shrug off harsh conditions—damp, dusty, or hot—and keep performing.
Installation Made Easy:
With pre-punched holes and a flat design, our Industrial Aluminum Bus Bars slot into place without a fight. We stick to exact hole-spacing standards, so everything aligns like clockwork.
Wondering if these bus bars are up to snuff? Here’s what you might ask, with straight answers pulled from the numbers:
Are they durable?
You bet. Alloyed aluminum hits a tensile strength of 310 MPa, so they won’t buckle under pressure.
Will they corrode?
Not a chance. The oxide layer—and optional anodizing—keeps rust at bay, even in wet or gritty environments.
How do they compare to copper?
They’re lighter (2.7g/cm³ vs. 8.96g/cm³) and cheaper, with conductivity at 61% of copper’s—more than enough for most industrial jobs.
Can they take high currents?
Absolutely. Rated up to 4000A depending on size, they’re ready for heavy-duty power.
Are they safe?
Yep. We follow strict clearance rules, and the riveted sheet metal casing cuts the risk of shorts.
At Foxsen, we blend sheet metal know-how with premium materials to make Industrial Aluminum Bus Bars you can count on. With 99.50% pure aluminum, a feather-light 2.7g/cm³ build, and corrosion resistance that stands the test of time, these bus bars deliver. They’re simple to install, tough enough for any industrial challenge, and priced to make sense.
Here’s the rundown:
Long-Lasting: High-purity aluminum and a rugged shell.
Efficient: Lightweight, conductive, and wallet-friendly.
Safe: Built with precision you can trust.
The Industrial Aluminum Bus Bars are your go-to for power distribution that doesn’t quit. Reach out to Foxsen today and see how our sheet metal expertise can keep your facility running strong!
6101 Aluminum busbar Machining Capabilities
Our bus bar aluminium fabrication engineers can help you choose the right type of aluminum and the best way to custom fabricate bus bars to meet the most demanding applications.Foxsen can provide precision milled assemblies to high volume punched and stamped components — our advanced CNC, CAM and Solid Works technologies enable us to maintain tight control over quality to fit our customers’exact specifications or to OEM specifications.
HOW FOXSEN Produce Customized Aluminum Busbar
Our bus bar aluminium engineers can help you choose the right type of aluminum and the best way to custom manufacture it to meet the most demanding applications.We are aluminum bus bar manufacturers can offer complete design capabilities that include machining, forming, brazing & welding processes plus plating & powder coating services.We produce innovative designs for high performing aluminum bus bars that weigh less, resulting in reduced labor cost due to installation and support.
Process Flow: Raw Material Selection,Melting and Casting,Rolling and Extrusion,Cutting,Drilling and Tapping,Bending,Welding,Surface Treatment,Quality Control,Assembly and Packaging
Qualification Certificate &Finished product inspection
Dimensional Inspection: Verifying that the busbars meet specified dimensions and tolerances.Electrical Conductivity Testing: Ensuring that the busbars have the required conductivity.
Mechanical Strength Testing: Checking for strength and durability.
Packaging&Shipping
FAQ
Q: Are you a trading company or manufacturer?
A: We are the manufacturer.Our advanced equipment ensures that every cut is accurate and consistent.
Q: What do you need to provide a quote?
A: Please kindly send us the drawing or the sample of your product. Details below should be included,
A. Materials B. Surface Finish C. Tolerance D. Quantity
Q: How does the payment process work?
A: Payment terms are flexible for us in accordance with specific conditions. Generally we advise 30%TT deposit, balance before shipment.
Q: How do I know about the delivery?
A: Tracking number will be provided to you once we get it from shipping agent. Also we will keep updating the latest shipping information for you.
Q: Is it possible to know how my products are going without visiting your company?
A: We will provide a detailed production schedule and send weekly reports with digital pictures and videos showing machining progress.
Rich experience:Over 16+ years experience in sheet metal fabration products
FOXSEN Strong QC team to ensure 100% inspection before shipment.
Our services include design, prototyping, tooling, and finishing, providing a one-stop solution for your sheet metal fabration parts needs.
Professional sheet metal production management MES ensure on-time delivery of products.
We have professinal experienced team of technicians and excellent processing equipment
Automation equipment and Softing tooling reduce production costs improve product cost-effectiveness